Advanced Casting Separation Conveyor Shakeout System for Custom Applications

Customization: Available
Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting

Product Description

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Basic Info

Model NO.
L25
Sand Core Type
Clay Sand Core
Application
Machinery Parts
Machining
M/C Machining
Material
Steel
Surface Treatment
Spray-Paint
Surface Roughness
Ra0.05
Standard
AISI
Certification
CE, ISO 9001:2000
Service
Turnkey Service
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Product Parameters

Model Rated load (T) Excitation force (KN) Grid Size (mm) Grid hole spacing (mm) Motor power (Kw)
L251A12×504000×100030×1203.7×2
L252A22×755000×120035×1005.5×2
L253A32×1005000×180035×1007.5×2
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Detailed Photos

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Product Description

Experience the future of casting separation with our state-of-the-art Conveyor Shakeout System, designed to revolutionize the first phase of sand treatment by seamlessly isolating molding sand castings through advanced vibration technology. This pivotal system bridges the gap between the molding and sand treatment departments, setting new benchmarks in efficiency and cost-effectiveness.

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Delta-Phase Vibration Technology: Adjustable angle vibration control (±15°) maximizing sand separation efficiency to over 98%.
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High Temperature Capacity: Crafted from ZG40CrMo heat-resistant steel, withstanding up to 800ºC.
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Energy Efficiency: Kinetic energy recovery system converts 30% of energy back into electrical power.

Intelligent Sorting Module

Featuring a dual-layer screening structure with pneumatic blowing, this module separates iron impurities and micro powders, achieving an old sand regeneration rate of over 95%. Real-time infrared thermal imaging monitors casting temperatures to adjust vibration intensity automatically.

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Certifications

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Factory Overview

Frequently Asked Questions

1. What is the separation efficiency of the Conveyor Shakeout System?

The system utilizes Delta-Phase vibration technology to achieve a sand particle separation efficiency of over 98%, which is a 30% improvement over traditional systems.

2. Can the equipment handle high-temperature sand molds?

Yes, the vibration table is constructed from ZG40CrMo heat-resistant steel, capable of withstanding extreme temperatures up to 800ºC.

3. How does the system contribute to energy savings?

The system features vibration energy recovery that converts approximately 30% of kinetic energy back into electrical power, significantly reducing overall power consumption.

4. What kind of castings are suitable for this machine?

It is ideal for machinery parts and various steel castings. The intelligent monitoring system ensures the non-destructive sorting of even thin-walled castings with a scratch rate under 0.1%.

5. Is the working environment protected from dust and noise?

Yes, the closed material guide trough maintains a leakage rate of less than 5mg/m³, and the noise level is kept at or below 78dB(A) for an optimized working environment.

6. What is the qualification rate for sand regeneration?

The intelligent sorting module achieves an old sand regeneration qualification rate of over 95%, supporting sustainable and eco-friendly operations.

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